Prototyping

Solving problems and facing challenges which nobody else wants to face is the everyday routine at Carbon Fox.

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Together with our clients, we create brand new products by applying modern materials and fast prototyping.

Our many-year experience, already at this stage, enables us to asses the potential possibilities, which are next transferred into the digital environment.

At this point, we also often take advantage of our 3D scanners. Owing to combining this technology with composite production, we can create unconventional products.

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02

Proprietary
solutions

Qualified
specialists

Many years
of experience

Ultra-light
materials

Specialized
knowledge

We bet on progress
and perfection

03

Implementation process

Carbon FOX is a company dealing with design and production of composite elements.

Stage I

Problem

Everything begins with an idea and, more frequently, with a problem which needs to be solved.

1

Idea

2

Model

3

Technology

Stage II

Solution

Owing to a combination of technology and composite production, we can create unconventional products.

1

Prototype

2

Tests

3

Production

4

Product

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Cooperation

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Services

We are not afraid of challenges.

Our team does not fear even the most difficult tasks. Our complex research and design facilities makes it possible for us to seek the best solutions on the market.

Prototyping

Solving problems and facing challenges which nobody else wants to face is the everyday routine at Carbon Box. Together with our clients, we create brand new products by applying modern materials and fast prototyping.

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3D modelling

A very important aspect of creating components and products is their design. The product has to be not only usable and functional but also aesthetic and fulfilling the design principles.

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Manufacturing production tools (models and moulds)

The tools used for the production of components play the key role in their end quality. On the example of composite elements we can distinguish between tools such as models, moulds, patterns and cores.

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Production of components from composite materials

Owing to their properties, such as durability, low mass and ease in shape forming, they are at present very broadly used. The composite elements produced by us are used by competitors of the Dakar Rally. They also serve patients and surgeons in operating rooms, protect sportsmen and win regattas.

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Glueing

More and more companies from various sectors use glues as agents for the bonding and assembly of their products. At present, glueing is replacing welding, bonding and continuous mechanical installation, e.g. riveting.

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3D print

In the recent years, additive methods have revolutionized different branches of industry. They make it possible to achieve results which, economically, have so far been out of the reach of conventional methods

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Processing with the use of CNC machines

Comprehensiveness in project realization is ensured by machines such as: a five-axis machining centre CNC, a laser plotter, an oscillating plotter and a lathe.

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Distribution and consulting in the area of composite materials

The wide range of material and technological solutions existing presently on the market is a big advantage as well as a challenge. The diversity of the products in terms of their properties translates to an individual approach in the scope of proper material selection.

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Cutting and cutting out by means of a plotter and a laser

Modern devices such as a plotter and a laser enable us to perform very precise cutting and marking of the elements.

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Distribution of cut prepregs

Combining our experience in consulting and distribution, we provide cut-to-size prepregs.

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Cutting, bending and welding

Starting from the work on product optimization, to the search of better quality solutions, to adjusting the product to the newest trends on the market. They introduce improvements and corrections, aiming at co-creation of products distinguished by their quality and functionality.

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3D scanning

Regardless of whether you have a component to recreate for which there is no existing drawing or 3D model, or whether you have to quickly re-design or simply modify the existing part and mill or 3D print it.

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Analyses and tests of composites and polymers

Owing to the cooperation with academies and research labs, we have the possibility to verify the product quality as well as perform strength tests, fire resistance tests and ageing tests on the composite materials which we produce.

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Contact

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If you have any questions, please leave us a message. We will try to answer as soon as possible.

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