Production of components from composite materials

Composites are our flag product. They are what we specialize in, and we offer highest class solutions.

Read more

Owing to their properties, such as durability, low mass and easiness in shape forming, they are at present very broadly used.

The composite elements produced by us are used by competitors of the Dakar Rally. They also serve patients and surgeons in operating rooms, protect sportsmen and win regattas.

In the interest of the highest production repeatability of our parts, we work on the basis of ISO 9001:2015 and generate full process documentation, including the recording of the consecutive processing stages until the moment of sending the product to the client. This makes it possible to fully recreate the process conditions and predict possible faulty batches, which leads to prevention of consumer complaints.

Contact us

02

Proprietary
solutions

Qualified
specialists

Many years
of experience

Ultra-light
materials

Specialized
knowledge

We bet on progress
and perfection

03

Implementation process

Carbon FOX is a company dealing with design and production of composite elements.

Stage I

Preparation

Everything begins with an idea and, more frequently, with a problem which needs to be solved.

1

Design of production tools

2

Preparation of impressions for selected materials

3

Preparation of mould surfaces

Stage II

Production

Owing to a combination of technology and composite production, we can create unconventional products.

1

Arranging the material in the mould according to the lamination plan

2

Thermobaric treatment

3

Demoulding of the element

4

Finishing treatment

Order a prototyping service

Cooperation

Let’s talk about your challenges

Contact us

Services

We are not afraid of challenges.

Our team does not fear even the most difficult tasks. Our complex research and design facilities makes it possible for us to seek the best solutions on the market.

Prototyping

Solving problems and facing challenges which nobody else wants to face is the everyday routine at Carbon Box. Together with our clients, we create brand new products by applying modern materials and fast prototyping.

See the service

3D modelling

A very important aspect of creating components and products is their design. The product has to be not only usable and functional but also aesthetic and fulfilling the design principles.

See the service

Manufacturing production tools (models and moulds)

The tools used for the production of components play the key role in their end quality. On the example of composite elements we can distinguish between tools such as models, moulds, patterns and cores.

See the service

Production of components from composite materials

Owing to their properties, such as durability, low mass and ease in shape forming, they are at present very broadly used. The composite elements produced by us are used by competitors of the Dakar Rally. They also serve patients and surgeons in operating rooms, protect sportsmen and win regattas.

See the service

Glueing

More and more companies from various sectors use glues as agents for the bonding and assembly of their products. At present, glueing is replacing welding, bonding and continuous mechanical installation, e.g. riveting.

See the service

3D print

In the recent years, additive methods have revolutionized different branches of industry. They make it possible to achieve results which, economically, have so far been out of the reach of conventional methods

See the service

Processing with the use of CNC machines

Comprehensiveness in project realization is ensured by machines such as: a five-axis machining centre CNC, a laser plotter, an oscillating plotter and a lathe.

See the service

Distribution and consulting in the area of composite materials

The wide range of material and technological solutions existing presently on the market is a big advantage as well as a challenge. The diversity of the products in terms of their properties translates to an individual approach in the scope of proper material selection.

See the service

Cutting and cutting out by means of a plotter and a laser

Modern devices such as a plotter and a laser enable us to perform very precise cutting and marking of the elements.

See the service

Distribution of cut prepregs

Combining our experience in consulting and distribution, we provide cut-to-size prepregs.

See the service

Cutting, bending and welding

Starting from the work on product optimization, to the search of better quality solutions, to adjusting the product to the newest trends on the market. They introduce improvements and corrections, aiming at co-creation of products distinguished by their quality and functionality.

See the service

3D scanning

Regardless of whether you have a component to recreate for which there is no existing drawing or 3D model, or whether you have to quickly re-design or simply modify the existing part and mill or 3D print it.

See the service

Analyses and tests of composites and polymers

Owing to the cooperation with academies and research labs, we have the possibility to verify the product quality as well as perform strength tests, fire resistance tests and ageing tests on the composite materials which we produce.

See the service

Contact

Do you have questions about our offer?

If you have any questions, please leave us a message. We will try to answer as soon as possible.

Cooperation

Partners

This website uses cookies

This website uses cookies to support its functionality and to monitor how you use our website. To provide you with the best user experience, please enable certain cookies in your settings and click "Accept".

Necessary

Functional

Statistical

Marketing

Cookies are small text files stored on your computer by websites you browse. Websites use cookies to help users navigate efficiently and perform certain functions. Cookies that are necessary for the website to function properly do not require your consent. All other cookies require your consent before they are set in your browser. You can change your decision about the use of cookies at any time on our privacy policy page.