We make
composites better
Carbon Fox

CARBON FOX GROUP is a company engaged in design and production of composite elements

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What distinguishes us

One of a kind

We work with well-known Dakar teams, such as X-Raid, Duust Co and HT Rally.

COMPETENCIES

Extensive experience in surface modeling, 3D modeling and access to modern FIBERESIM™ software allows us to create and implement unique ideas. These projects have been tested in the most difficult conditions, in motorsport (the Dakar Rally), medicine and military applications.

ONE OF ITS KIND DESIGN

Our ranks include experienced engineers who use modern software. This allows us to create even the most complex components, the functionality of which combines aesthetics and extraordinary design, while maintaining the product's technological character and optimal production technology.

ACCESS TO THE LATEST TECHNOLOGIES

Access to advanced CNC machines, modern plotters, large-size 3D printers and autoclaves are just some of our strengths. Our staff constantly increases its skills and develops proprietary and innovative solutions. Cooperation with leading players in the automotive and medical market allows for the verification of this work.

CREATIVE IMPLEMENTATION OF PROJECTS

The challenges we have had the pleasure to face so far have ranged from short-term projects to complex multi-annual processes. Our team has successfully carried out all these tasks.
This is best seen in our proprietary projects, such as: Husqvarna 701 and KTM 690 Enduro R. A number of new and effective solutions in composite structures replaces the typical approach. Thanks to this, we achieve remarkable durability, lightness and performance of the structure.

Services

We are not afraid of challenges.

Our team does not fear even the most difficult tasks. Our complex research and design facilities makes it possible for us to seek the best solutions on the market.

Prototyping

Solving problems and facing challenges which nobody else wants to face is the everyday routine at Carbon Box. Together with our clients, we create brand new products by applying modern materials and fast prototyping.

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3D modelling

A very important aspect of creating components and products is their design. The product has to be not only usable and functional but also aesthetic and fulfilling the design principles.

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Manufacturing production tools (models and moulds)

The tools used for the production of components play the key role in their end quality. On the example of composite elements we can distinguish between tools such as models, moulds, patterns and cores.

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Production of components from composite materials

Owing to their properties, such as durability, low mass and easiness in shape forming, they are at present very broadly used. The composite elements produced by us are used by competitors of the Dakar Rally. They also serve patients and surgeons in operating rooms, protect sportsmen and win regattas.

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Glueing

More and more companies from various sectors use glues as agents for the bonding and assembly of their products. At present, glueing is replacing welding, bonding and continuous mechanical installation, e.g. riveting.

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Processing with the use of CNC machines

Comprehensiveness in project realization is ensured by machines such as: a five-axis machining centre CNC, a laser plotter, an oscillating plotter and a turning lathe.

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3D print

In the recent years, additive methods have revolutionized different branches of industry. They make it possible to achieve results which, economically, have so far been out of the reach of conventional methods

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Distribution and consulting in the area of composite materials

The wide range of material and technological solutions existing presently on the market is a big advantage as well as a challenge. The diversity of the products in terms of their properties translates to an individual approach in the scope of proper material selection.

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Cutting and cutting out by means of a plotter and a laser

Modern devices such as a plotter and a laser enable us to perform very precise cutting and marking of the elements.

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Cutting, bending and welding

Starting from the work on product optimization, to the search of better quality solutions, to adjusting the product to the newest trends on the market. They introduce improvements and corrections, aiming at co-creation of products distinguished by their quality and functionality.

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3D scanning

Regardless of whether you have a component to recreate for which there is no existing drawing or 3D model, or whether you have to quickly re-design or simply modify the existing part and mill or 3D print it.

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Analyses and tests of composites and polymers

Owing to the cooperation with academies and research labs, we have the possibility to verify the product quality as well as perform strength tests, fire resistance tests and ageing tests on the composite materials which we produce.

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We realize each of our products with attention to the smallest detail.

Our team does not fear even the most difficult tasks. Our complex research and design facilities makes it possible for us to seek the best solutions on the market.

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Studio

Sets

Our own concepts, processing technologies and unique way of composite construction demonstrate the character of our work.

Sets

Cooperation

Partners